Operational Aspect
One scanner, a hardened print farm, and a queryable body-scan database — sequenced so hardware demand is proven before software is scaled.
< 10 min
Scan session time per athlete
0.2 mm
Capture resolution
48–72 h
Scan-to-delivery turnaround
15–20%
Affiliate split for facility partners
Rollout
Scan and 3D print custom grips for 10–15 local athletes by hand to dial in materials, fit, and pricing before any automation.
Lock 2–3 high-demand, low-liability SKUs — barbell/dumbbell grip adapters, squat wedges, racket grips — before touching complex orthotics.
Automated movement analysis reports become the diagnostic that prescribes the custom physical hardware, and the Vault becomes recurring revenue.
Materials Policy
TPU 95A
Grips, vibration-damping sleeves, soft interfaces
Carbon-fiber nylon (PA-CF)
Load-bearing wedges, bracing frames, guards
SLS Nylon 12
Orthotic inserts and complex lattice geometry
PLA / PETG
Fit prototypes and mock-ups only — never competition parts
A Regular Workday
08:00
Post-process and QC the overnight print queue
10:00
On-site scan block at the partner academy or PT clinic
13:00
CAD parameterization from new scan and movement data
15:00
Vault database maintenance, versioning, and re-order fulfillment
18:00
Tournament pop-up booths and coach relationship building
Who Runs It
Runs scans, fittings, and parametric CAD adjustments.
Owns print queue, materials, tolerances, and QC.
Vault memberships, re-orders, coach and parent comms.