Career Transformation · 90–280 Days

ForgeFit
Custom Lab

A hyper-customization retail studio. 3D scanning plus additive manufacturing turns an athlete's anatomy into bespoke ergonomic grips, guards, and orthotics — then keeps it on file forever.

See the Digital VaultSoccer · Baseball · Golf · Tennis · Pickleball · Lifting
Custom 3D printed orange soccer shin guard molded to the legCustom 3D printed lattice baseball bat grip sleeveCustom 3D printed golf club grip with anatomical finger contoursCustom 3D printed tennis racket handle grip with lattice textureCustom 3D printed pickleball paddle with contoured handle gripCustom 3D printed weightlifting palm grip and wrist brace on a handCustom orange 3D printed ergonomic sports grip beside a handheld 3D scanner

Soccer

Anatomic shin guards

Scanned to the tibia curve — no tape, no slip, no shin bruising.

$120–180

$5.4B

3D printed medical & sports gear market

8 wks

Launch timeline, printer to first client

$80–300

Per custom item, direct retail

90–280

Days to full career transformation

The Process

One-size-fits-all is over. Fit is the product.

01

Scan

Handheld 3D capture at the studio or a gym kiosk. Hands, grips, shins, feet — 0.2mm resolution in under ten minutes.

02

Forge

A single high-quality printer runs overnight. AI-tuned grip texture derived from sweat pattern and hand pressure data.

03

Vault

Every scan lands in a SQL-backed Digital Body Vault. Gear breaks mid-season? One click, reprinted, same fit.

Wireframe point cloud of a 3D scanned hand stored in the Digital Body Vault

Unique Value

The Digital Body Vault

Scanned once, an athlete has a lifetime of perfectly fitted gear a click away. IT and SQL skills become the moat: a maintained, queryable archive of client anatomy that no mass-market brand can replicate locally.

  • Vault Subscription — unlimited cloud storage of scans
  • Discounted instant replacements when gear breaks
  • AI-optimized grip texture from sweat & pressure data
  • Serious youth athletes and their parents as core buyers

Pricing

From a single piece to a lifetime of perfect fit.

Every athlete starts somewhere. Choose the plan that matches where you are — and where you're going.

Pay-Per-Item

$80–300per custom piece

Perfect for first-time buyers or one-off replacements. Scan once, print on demand.

  • Single custom grip, guard, or orthotic
  • 0.2mm resolution studio scan
  • 7–14 day turnaround
  • 90-day fit guarantee
Start an order
Most Popular

Digital Body Vault

$9–19monthly

Store every scan and reorder perfectly fitted gear instantly, season after season.

  • Unlimited cloud scan storage
  • One-click reprints at member pricing
  • Priority turnaround queue
  • Discounted replacements after breakage
  • Multi-sport family profiles
Vault your scan

Academy & Clinic

$199–499monthly license

For teams, gyms, PT clinics, and schools that want a branded scan-to-forge pipeline.

  • Coach dashboard + athlete roster
  • White-label ordering portal
  • Bulk team discounts
  • On-site kiosk or mobile scan days
  • Dedicated success manager
License for my program

Custom quotes available for tournaments, pop-ups, and volume team orders. Contact us for details.

A Regular Workday

  1. 10:00

    Post-processing the overnight print queue

  2. 12:00

    Scanning new clients at the tennis academy

  3. 15:00

    Managing the SQL database of anatomy scans

  4. 18:00

    Networking at local sports tournaments

Community-centric work: high face-to-face interaction and becoming the go-to tech expert in the local sports scene.

Job Titles

Customization SpecialistAdditive Manufacturing LeadAthlete Success Manager

Career Paths

Retail Franchise Owner
R&D Lead for Nike / Adidas
Industrial Design Consultant

Revenue

Direct retail sales of $80–$300 per custom item, plus recurring Vault Subscription income for cloud storage and discounted replacements.